Nicholas Rombach

As a Design Engineer at UACJ Automotive Whitehall Industries, I played a pivotal role in conceptualizing, designing, and implementing advanced production and prototype machines and fixtures. Leveraging my expertise in engineering and automation, I have made exceptional contributions that will enhance multiple product lifecycles. I successfully combined theoretical prowess with hands-on manufacturing skills to drive innovation and efficiency in various projects. Notable accomplishments include:

• Pioneered Automated Bill of Materials using Visual Basic and SolidWorks API
• Presented theoretical calculations and simulation results for proposed designs
• Manufactured precision tooling parts via manual and CNC milling machines
• Led end-to-end design of production/prototype machines and fixtures
• Provided IT support and consulted fellow engineers
• Practiced value added / value engineering (VAVE)
• Practiced lean manufacturing

Achievements:

Streamlined full-scope CAD workflow for SolidWorks for the Tooling Department that is still in use today! Practiced safe design (zero recorded incidents), and executed good manufacturing practices. Was awarded highly dynamic projects that involved several moving parts and control elements. Designed reliable production and prototype machines/prototypes for both human-interaction, and automation applications.

• Remedied burden of constant ECNs in automotive industry using SolidWorks API
• Provided a shared vision between cross functional teams
• Worked well as both an independent and as a teammate
• Frequently completed jobs under-budget and on-time

Technologies used:

• SolidWorks
• FEA
• APQP
• Catia
• GD&T
• AutoCAD
• eDrawings
• Acrobat Adobe
• Dies
• Roll bending
• Part marking
• Design for Assembly
• Design for Manufacturing
• Sensors
• Actuators
• Vision Systems
• Extrusion press
• Pneumatics
• Hydraulics
• CMM
• Yaskawa robot
• Fanuc robot
• Haas
• Brother
• Mazak
• Trumpf laser
• MS Office
• Visual Basic for Applications

As an Engineering Intern at Viant Medical’s medical device manufacturing facility, I contributed to the seamless introduction of new products into the market by authoring comprehensive work instructions and equipment operating guidelines. My role involved meticulous adherence to quality standards and regulations, including ISO 13485. In addition, I played a key role in enhancing product development processes through innovative prototyping methods and rigorous test method validations. Key contributions include:

• Rapid prototyping
• Statistical analysis
• Test method validations
• Design of experiments
• Technical writing
• Critical thinking

Achievements:

As part of the medical device launch team, and in compliance with industry standard, my team and I successfully launched a novel, FDA-approved, closed system transfer device for hazardous chemotherapy drugs. I also completed Lean Academy simulations. I used scrap materials to develop a test method procedure for evaluating hypotube needle retention. Vetted PLC sequence for an in-line manufacturing cell, embodying: needle acceptance, UV adhesive operation, and subcomponent assembly.

Technologies used:

• Tensile tester
• Ultrasonic welder
• Custom tooling
• Laser welder
• UV adhesive
• Fanuc robot
• Induction heating
• Optical imaging
• Micrometer & calipers
• Minitab
• MS Office

As an Intern Technical II at Johnson Controls / Hart & Cooley, Inc., I played a vital role in the creation and design of HVAC equipment, contributing to the company’s commitment to precision and customer satisfaction. Leveraging my skills in engineering and CAD software, I meticulously crafted both 2D and 3D models, ensuring they aligned with exact customer specifications before shipping for out-of-state assembly. Key responsibilities and achievements include:

• Compiled / scraped data programmatically
• Created 2D and 3D models using AutoDesk Inventor
• Developed engineering drawings for sheet metal production
• Aided in wireless vent toggle prototype using C programming

Achievements:

I designed flue gas exhaust systems, roof curbs, and roof accessories for the HVAC industry. Engineering drawing packets were created, reviewed, and realeased well prior to due dates. Helped design a control interface for an arduino-driven vent toggle.

Technologies used:

• AutoDesk Inventor
• iLogic
• Engineering drawings
• Sheet metal
• Design for Assembly
• Design for Manufacturing
• C programming
• Arduino
• MS Office

As an Engineering Technician Intern at Michigan Foam Products, Inc., I contributed significantly to the production process by employing innovative ‘zero-scrap’ techniques and low-cost part routing to manufacture expanded polystyrene foam. My role was to route parts throughout the manufacturing plant while ensuring both efficient material removal, and assembly. Key responsibilities and achievements include:

• Routed parts through manufacturing plant
• Conducted time studies
• Prepared work instructions

Achievements:

I used SolidWorks to emulate CNC programs for producing expanded polystyrene foam in a production environment while concentrating on reducing waste. Wrote preventative maintenance logs for block mold machine, steam chamber, hotwire stations, and CNC hotwire machine. Calculated process flow parameters for different jobs.

Technologies used:

• SolidWorks
• NiCr wire
• CNC hotwire
• Design for Assembly
• Design for Manufacturing
• Adhesives
• Steam chamber
• Block mold machine
• MS Office